Injection Molding Microfluidic Chip Mold Description
Injection molding technology is an
ideal solution for the mass production of microfluidic plastic chips, offering
efficiency, precision, and cost-effectiveness. This manufacturing process
involves injecting molten plastic into a precision mold, which is then cooled
and cured to form the final microfluidic chip. Designed for high-volume
production, injection molding ensures the consistent production of chips with
precise sizes and shapes, guaranteeing the reliability and stability required
for biomedical, chemical analysis, and laboratory research applications.
Our Injection Molding
Microfluidic Chip Molds are designed to optimize production efficiency,
reduce manufacturing costs, and enhance the quality of the chips. With advanced
mold design and manufacturing techniques, we provide molds that enable
high-precision, rapid cooling, and reliable mass production of microfluidic
chips. Ideal for bulk production, these molds are engineered for long-term
performance, ensuring the creation of high-quality microfluidic chips that meet
the demanding needs of various industries.
Injection Molding Microfluidic Chip Mold Applications
·
Biomedical Research: Used to fabricate
microfluidic chips for applications such as cell culture, genomic analysis, and
diagnostic testing.
·
Point-of-Care Diagnostics: Essential for the
production of portable diagnostic devices for rapid medical testing at the
point of care.
·
Chemical Analysis: Enables the creation of
microfluidic systems for chemical detection, analysis, and monitoring.
·
Lab-on-a-Chip Systems: Widely used in the
development of integrated systems that perform multiple laboratory functions on
a single chip, such as PCR amplification and biochemical assays.
Injection Molding Microfluidic Chip Mold Packaging
Our products are packaged in customized cartons of various
sizes based on the material dimensions. Small items are securely packed in PP
boxes, while larger items are placed in custom wooden crates. We ensure strict
adherence to packaging customization and the use of appropriate cushioning
materials to provide optimal protection during transportation.
Packaging: Carton, Wooden Box, or Customized.
Kindly review the packaging
details provided for your reference.
Manufacturing Process
1. Preparation Process
(1) Select Suitable Plastic Material: Choose the appropriate
plastic raw material based on performance requirements.
(2) Design and Manufacture Precision Molds: The mold design
significantly impacts the quality and performance of the final product.
(3) Injection and Cooling: Melt the selected plastic at high
temperatures, inject it into the mold, and rapidly cool and cure it using a
cooling system.
(4) Post-Processing: Remove the molded microfluidic plastic
chips for testing, packaging, and quality control.
2. Testing Method
(1) Chemical Composition Analysis - Verified using techniques
such as GDMS or XRF to ensure compliance with purity requirements.
(2) Mechanical Properties Testing - Includes tensile strength,
yield strength, and elongation tests to assess material performance.
(3) Dimensional Inspection - Measures thickness, width, and
length to ensure adherence to specified tolerances.
(4) Surface Quality Inspection - Checks for defects such as
scratches, cracks, or inclusions through visual and ultrasonic examination.
(5) Hardness Testing - Determines material hardness to confirm
uniformity and mechanical reliability.
Please refer to the SAM testing procedures for detailed information.
Injection Molding Microfluidic Chip Mold FAQs
Q1. What is an Injection Molding Microfluidic Chip Mold?
An injection molding microfluidic chip mold is a precision
mold used in the injection molding process to manufacture microfluidic chips.
These molds create the intricate microchannels and structures needed for fluid
manipulation at the microscale.
Q2. What materials are commonly used for microfluidic
chip molds?
Common materials for microfluidic chip molds include S136
steel for durability and Borofuse special materials for enhanced performance
and precision.
Q3. What is the typical line size achievable with these
molds?
The molds can achieve a line size of ≥30 μm, allowing for
the creation of highly detailed microstructures necessary for microfluidic
devices.
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